We provide advanced process modelling services to simulate, analyze, and optimize a wide range of engineering and manufacturing operations. Using a combination of physics-based simulations, empirical data, and domain expertise, we help clients improve process efficiency, product performance, and manufacturing reliability.

Our process models support early-stage design decisions, troubleshoot production challenges, and reduce reliance on costly trial-and-error testing. By capturing the real-world behaviour of materials and systems, we deliver actionable insights to inform both operational and strategic engineering decisions.

Our Capabilities Include:

• Cycle Time and Throughput Analysis
  Evaluation of process sequences to identify bottlenecks, minimize idle time, and optimize production flow.

• Material Forming Modelling (Metallic Parts)
  Simulation of forging, stamping, and cold forming processes to assess material deformation, thinning, springback, and die wear. This allows us to predict part integrity, optimize tooling, and ensure consistent dimensional accuracy before physical trials.

• Residual Stress Prediction in Peened Components
  Modelling of surface treatments such as shot peening or laser peening to estimate induced residual stress fields, assess fatigue improvement potential, and validate damage tolerance strategies in critical metallic components.

Our experience spans applications in aerospace, automotive, energy, and industrial equipment manufacturing. Whether you’re developing a new process, optimizing an existing one, or validating a forming method for a safety-critical part, we help you make confident, data-driven decisions to enhance performance, reduce waste, and accelerate time-to-market.